3D printing enables the production of complex shapes using less material than traditional manufacturing methods. What is Remote Conditioning Monitoring (RCM*)? ... Rolling stock and more. Our skills lie not only in rolling stock maintenance and accident repairs, but also in predictive maintenance. What is Condition Based Maintenance (CBM)? Used and refurbished rolling stock services at DB Engineering & Consulting. Deutsche Bahn has stopped the acceptance of 25 new Bombardier InterCity 2 (IC2) trains, following grave problems. Photo Credit: Deutsche Bahn AG. The process starts with the item and works backwards through to the design process to obtain the original design information. 3D printing is the solution to these manufacturing challenges, allowing replacement parts to be produced at low cost, low volume and with short lead times. Freedom to design customised parts, unique to the customer requirements. Steam Workshop: Cities: Skylines. Whether high speed, light rail, conventional rail or metro, we have a global understanding of it all and we supply engineering consultancy in the following areas: DB ESG's wheel slide protection evaluation rig (WSPER) is a real time ‘hardware in the loop’ simulation facility, which improves operational safety and vehicle availability, reduces whole life maintenance costs of wheelsets and consistently maximises braking performance in all adhesion conditions. We ensure steady operational readiness and high customer satisfaction at … DB sources state that the new trains are ordered for lines with ‘special requirements’ and will offer ‘ICE comfort’. Train interiors can also be personalised by operators, and depots can  have their own printers to enable parts to be manufactured on demand. WSPER has the capability to provide testing to meet the requirements of: What are the key benefits of 3D printing? To maintain / overhaul and refurbish rolling stock in accordance with the relevant laid down technical instructions and specification. Bids were received from Alstom and Siemens. Supervised fleet Multiple unit, railcar, locomotive, high-speed transport, passenger transport, freight transport – you name it. with legacy/obsolescent parts. 3D printing, also known as Additive Manufacturing (AM), is a process of making three dimensional solid objects from a digital file. it is the collection and analysis of data in order to work out the condition of a component. Why 3D printing is the future of train component manufacturing? In the initial phase, 130 ICE 4-type trains were ordered. ICE 4 is a Deutsche Bahn project to procure up to 300 fourth generation Intercity-Express trains to replace its existing Intercity fleets used on long-distance passenger services in Germany. All the defects that were found are reportedly in new […] 15 Jul 2020 | Rolling Stock DB Orders 30 New ICE Trains from Siemens for €1 Billion Deutsche Bahn (DB) has ordered 30 new ICE trains from Siemens Mobility. To subscribe, please provide your e-mail address and confirm the information for consent. The modernisation of the rolling stock of Deutsche Bahn was considered as a high priority project, even under tough economic conditions. To register for our newsletter, we require your e-mail address. In the middle years of this decade, the German rolling stock market was quiet. Passenger transport vehicle sales and hire Freight transport Deutsche Bahn as a client Deutsche Bahn as a client; Current award procedures ; Priority requirements; Central Procurement; Information Service. Legacy parts are generally expensive, have very long lead times, and are often not tailored to the specific fleet or application. DB ESG provides the engineering design, assessment and approvals for the introduction of 3D printed components on UK train fleets, ensuring that parts comply with railway standards and operating environments. They have employees with backgrounds in depot maintenance, new build maintenance plan creation, fleet operations planning, refranchising support, RCM systems development and ‘big data’ analysis. Trainings in this area intend to convey fundamental concepts on undercarriage and its system and include insights into reliability and management challenges. We are the maintenance specialist for all vehicle categories. The determination of required maintenance  actions based on the actual condition of the  component, which has been calculated by  systematically collecting data from an asset over a period of time. Ability to manufacture parts much quicker, in days rather than months. Derwent House R T C Business Park, London RoadDerby DE24 8UPUnited Kingdom, We can develop and integrate your vehicle enhancements, We are experts in track and overhead line testing and approvals, Improved availability & reduction in whole life maintenance cost of wheelsets, Improved operational safety due to a reduction in poor brake performance incidents, Consistently maximised braking capability in all adhesion conditions, Simplification of obtaining product approval. Rolling stock and more. rolling stock components (List of rolling stock products subject to quality inspection) 120.0381V16 Page 4 Valid from: 1 May 2016 bility of the contractor and must be demonstrated to DB AG by the former. Online Training Fundamentals of Rail Electrical & Power Engineering, Online Training Rolling Stock Fundamentals 1, Online Training Rolling Stock Fundamentals 2. Rolling Stock Manufacturing. The big post-reunification boom in orders in the 1990s was followed by a lull, as the German government sought to rein in public spending and prepare Deutsche Bahn AG for privatisation. Of these, 17 have been in service since the beginning of 2019. In addition, DB has also support Hitachi Rail Europe in the UK with testing and homologation of their new Intercity Express and ScotRail AT200 fleets. Reduced cost, eliminating the need for spares holding, and costly tooling and jigs. Kurt Weidemann modernised the logo and typographer Erik Spiekerma… Bringing all this expertise together allows DB ESG to use a holistic approach to maintenance optimisation that looks at the whole system in which the fleet operates. The workshop, which should go into operation in 2028, will serve as a … WSPER makes the equipment believe that it is fitted to the train recreating realsitic operational conditions. Data provided within the scope of this registration will only be used to send the newsletter to you and will not be shared with third parties. DB ESG is currently in the process of obtaining EN17025 accreditation. Yet, successful operation in new fields requires much more than meets the eye. DB Engineering & Consulting met the demand and established DB Rail Academy. Deutsche Bahn ordered a total of 42 double-decker IC2 trains from Bombardier Transportation in a bid to address a lack of capacity on the German rail network. As part of the DB group, ESG Rail plays a significant role in the development of the UK's rolling stock, offering innovative and value-led strategic advice, technical consultancy and technology integration. ex DB 113 DB-Autozug (motorrail train) Reclassified for auditorial reasons 120: Long … Planning and control for all required assessments and certifications, both on track and in laboratory, Planning for the required testing scope in all applicable countries, optimisation of the test duration and coordination with the relevant authorities, Coordination and organisation of documents and reports required by the bodies and authorities involved, Proof of conformity as NoBo, DeBo and AsBo, Verification of documentation and quality, Drafting of documentation and assessment in test reports, Organisation of pertinent legal approvals, including network access for test runs, Planning and control of all required testing activities, Creation of assessments and expert appraisals for network access/permits from licensing authorities, Submittal of timetables for on-line running tests, Technology feasibility, trial and demonstration, Human Factors, Ergonomics and interiors performance, including assessment. The trial will be extended to other operators over 2020/21. Berlin – Amsterdam requires multi system trains for both 1.5kV DC with 15kV 16 2/3Hz catenary systems. Modern rolling stock is technically intelligent and all of the various sub systems can be monitored to provide intelligent data enabling predictive maintenance, leading to capacity improvements and saving energy. DB AG may adjust or reduce the level and frequency of testing to meet requirements, on the basis of the effective quality as-surance declaration. WSPER is used by railway organisations to evaulation the low adhesion performance of full train braking systems. Economy of Germany → Companies of Germany → Companies of Germany by industry → Transport companies of Germany → Logistics companies of Germany → Deutsche Bahn → Rolling stock of Deutsche Bahn → Diesel locomotives of Germany → DB Class 229 The main aim behind this major scheme is to provide passengers with modernised and high quality means of transport. Learn about the principle elements of rolling stock, the basics of vehicle technology, and the fundamentals of electric and electronic engineering. This course helps you to understand the technical complexities and importance of reliability and maintainability of rolling stock to find sustainable rail solutions. Deutsche Bahn invests 400 million in the maintenance facility, and creates 450 new jobs with the project. Innovative, creative thinking is required to address these demands, whilst focusing on cost effectiveness and sustainability. *(RCM=Determination of the condition of a component via automatic collection and analysis of data). We were the first in the UK to fully approve 3D printed components, now running on UK passenger trains. As full service training provider we unite the entire know-how of Deutsche Bahn and bring it to our clients. Enhance your awareness for the importance of reliability and maintainability of rolling stock. Combined with the real track based adhesion profiles, the WSPER facility has gained recognition in the UK and overseas for its ability to accurately represent the low adhesion behaviours observed in service. Manufacturing rolling stock is expensive because train fleet production runs tend to be lower volume compared to other manufacturing industries. How reverse engineering supports the 3D printing of components? Traction & Rolling Stock Deutsche Bahn orders 320 km/h Velaro derivatives 15 July 2020 GERMANY: Deutsche Bahn has announced an order for 30 inter-city trains able to run at 320 km/h. Find out more Discover career opportunities. Sales. Deutsche Bahn has ordered Siemens Mobility to do an extra review of a total of 800 wheelsets of new ICE 4 high-speed trains in use. Rolling Stock In our 12 German state-of-the-art maintenance workshops we employ more than 8,600 highly skilled and qualified employees with decades of experience and expertise. Components The maintenance of all types of rolling stock components such as brakes, engines and wheelsets is a major component of our full service Portfolio.. Develop your competence in the area of rolling stock and vehicle technology. DB provides a comprehensive portfolio of rolling stock services that can help address today’s challenges. We study the end-to-end process of supplying new 3D printed rail vehicle components, from initial reverse-engineering design, through to approvals and manufacture of the final items. All rolling stock of Deutsche Bahn, serving under InterCity and InterCity Express lines. From preparing technical specifications, to design/redesign, component and vehicle testing, and predictive maintenance, we have solutions and global technical experience to tackle any rolling stock … Deploying used or refurbished rolling stock can be an efficient alternative to purchasing new vehicles. When an object is designed it is normal to create detailed designs that explain how the component is created. Well-maintained rolling stock and modern vehicle technology make it possible to travel more safely while at the same time increasing reliability and reducing costs. DB ESG are involved in considerable research and development using this technology. This knowledge, when coupled with our global experience, makes us a strong rolling stock partner. The Company:  DB Engineering & Consulting (DB E&C) is a part of the DB group, a world leading global railway company with an extensive organisation in Germany and projects around the world. The maintenance depot has specialised in conversions, for example the equipment of rolling stock with new engines or modernisations, and creates complex vehicle conversions. The plan is to introduce the new rolling stock connecting the two capitals in December 2023. The extra check round should be completed by summer. DB Cargo UK’s innovative partnership with Maritime Intermodal yesterday won the Rail Freight and Logistics Excellence Award at the 2021 Rail Business Awards. The backbone of Deutsche Bahn’s long-distance network The ICE 4 inaugurates a new era in intercity and long-distance services. List of rolling stock, current state [list] [*]ICE 1: Released [*]ICE 2: Released [*]ICE 3: Released DB provides a comprehensive portfolio of rolling stock services that can help address today’s challenges. Deutsche Bahn plans to replace most Intercity and Eurocity rolling stock with Intercity-Express ICE 4 electric multiple unit trainsets by 2025. The rig can also measure the effectiveness of adhesion equipment, such as sanders. Ability to keep passenger trains in service for longer with efficient replacement of components. An example of such a conversion is the conversion of track recording vehicles for DB Netz AG. Understanding the principles of Rail Electrical and Power Engineering and the requirements of overhead catenary systems helps to ensure safety in electrical systems. With UK rolling stock engineers and an office at the heart of the rail industry, in Derby, we have played a significant role in the development of the UK’s rolling stock. DB ESG also have UK experience in designing, approving and installing RCM systems onto trains. Our portfolio offers the right services for used and refurbished rolling stock. Deutsche Bahn is the national railway company of Germany, formed in 1994 by the merger of the West German Deutsche Bundesbahn with the East German Deutsche Reichsbahn.It is featured in the Rapid Transit, Ruhr Sieg Nord and Main-Spessart Bahn dlcs for Train Sim World.The S-Bahn Mitteldeutschland is featured in Rapid Transit, one of the many S-Bahn suburban networks operated by Deutsche Bahn. WSPER - New brake system technology laboratory. • Q1: Fulfils the requirements of Deutsche Bahn AG • Q2: Fulfils the requirements of Deutsche Bahn AG; im-provements required in some areas • Q3: Does not fulfil the requirements of Deutsche Bahn AG; quality capability not sufficient With respect to the procurement of rolling stock, the Q as-sessment is valid for the entire project period. Photo Credit: Deutsche Bahn AG This is the first-time production-ready 3D printed parts have been fitted on passenger trains within the UK. In May 2011, Siemens Mobility concluded a framework agreement with Deutsche Bahn for up to 300 trainsets. Our free newsletter provides regular e-mail updates about new products, special offers and developments. At the same time, Deutsche Bahn adopted its current logo and DB abbreviation. An object is created by laying down successive layers of material until the object is formed. There are plans for a new facility in the German city of Nuremberg for the maintenance of ICE trains. What is DB ESG’s expertise in 3D printing? While the railway network in Germany dates back to 1835 when the first tracks were laid on a 6 km (3.7 mi) route between Nuremberg and Fürth, Deutsche Bahn has been a relatively recent development in German railway history. Well-maintained rolling stock and modern vehicle technology make it possible to travel more safely while at the same time increasing reliability and reducing costs. On-demand, just in-time production of parts. Sales. This includes but is not limited to – fault finding, rectification work, damage repairs, modification and work arising. Which legal and technical requirements need consideration when constructing and operating rolling stock and its components? This makes it ideal for production of small volumes, where replacement components can be provided on demand and to short lead times. The first are to enter service in 2022, all by 2026. From preparing technical specifications, to design/redesign, component and vehicle testing, and predictive maintenance, we have solutions and global technical experience to tackle any rolling stock concern. Deutsche Bahn: DB Class 442 and 1442 Talent 2, DB Class 182, DoppelStockwagen, DB Class 143, DB Class 185, Roos-t 645, Habbiins 344, Shimms-U 708, Shimms-TTU 722, DB Class 155, Fains 183, DB Class 363 V60, DB Class 422, DB Class 425, DB Class 406 ICE 3M, DB Class 403 ICE 3, DB … How can you discover, or better still, prevent possible weaknesses and faults from occurring, which result in costly repairs and delays? Rolling stock and more. "DB ESG can support you throughout the whole process.". The proposal was translated into action with Deutsche Bahn floating tenders for new rolling stock in 2010. Infrastructure & Rolling Stock State-of-the-art maintenance of infrastructure and rolling stock are key to high-quality transport operations. The quietening of the market was reflected in the figures for Siemens Transportation Systems, the large German … Such legacy, high value, but low volume parts are a real struggle for the existing supply chain and manufacturing methods, leading to many operators having to expend unnecessary amounts of effort and cost concerning these parts. DB technicians encountered abnormalities during maintenance checks, confirmed a DB spokesperson. DB has a wealth of experience in the testing, approvals and commissioning of new train fleets for customers around the world, including the Velaro Eurostar, ICE 4, FLIRT, Vectron and Desiro. The challenge is exacerbated by the issue of obsolescence; trains can be in operation for 30 or more years. The rail industry is facing a growing pressure to make trains more reliable, have them run at higher speeds and increase the network capacity, whilst improving the experience for passengers. high strength, light weight. Stage. Use of high-performance, cutting-edge materials, with advanced mechanical properties e.g. Rolling Stock Manufacturing. Siemens was awarded a contract to supply Our people make us the market leader in the rail freight industry in the UK. Railway technology: annual average global market size outlook 2013-2023 + ... Deutsche Bahn AG competitors market shares in … On January 1, 1994, Deutsche Reichsbahn and Deutsche Bundesbahn were merged to form one company, and so, they became Deutsche Bahn. To keep these fleets operational and in peak condition, asset managers need to ensure the continued supply of parts for which the original manufacturing drawings may no longer exist, and that may only be needed in very small quantities for the remainder of the vehicle’s life. This low volume drives up the manufacturing cost, removes the incentive to invest in research and development, and reduces the number of suppliers able to compete. Remote condition monitoring  is the tool used to determine CBM i.e. DB ESG have a wealth of expertise to support operators in this area, having a wide range of experience in RCM and maintenance optimization. Rolling stock orders for DB. Reverse engineering is used for situations when these detailed designs are no longer available e.g. To ensure that stock levels are kept, and stock is … Our expertise in the field of RCM and data analysis is supported by our wealth of experience in rolling stock engineering. Believe that it is normal to create detailed designs are no longer available.! Research and development using this technology engineering supports the 3D printing of components Central Procurement information! 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